Hydrocracking

Consultant/Trainer: John Baric

Maximize the performance of your hydrocracking units with expert-led training. This course addresses common industry challenges like catalyst deactivation, product yield optimization, and operational efficiency. Through in-depth, hands-on insights, we help you enhance process understanding and troubleshoot critical issues.

Register now to gain the skills needed to improve your unit’s performance and boost your bottom line.

Cost

Location

Kuala Lumpur, Malaysia

Dates

TBD

About the Trainer

John Baric is the trainer for Petrogenium’s Hydrocracking course. With extensive experience in oil refining, he brings deep expertise in hydrocracking processes, catalyst technologies, and refinery optimization.

This course provides engineers and operational staff with a thorough understanding of hydrocracking units, covering reaction kinetics, catalyst handling, feedstocks, safety, troubleshooting, and technical forecasts. John's practical insights equip participants with the skills to optimize operations effectively.

Participants

The ideal participants for this course are process engineers, operations managers, and technical staff working in refinery or petrochemical industries. They should have a background in chemical engineering or a related field, with experience in refining processes. This course is also valuable for those involved in optimizing hydrocracking units, troubleshooting issues, or improving product yields and operational efficiency.

Additionally, professionals looking to advance their knowledge of hydrocracking technology and its challenges will benefit from the in-depth content.

Learning Objectives

This course equips you with the knowledge to optimize unit performance, troubleshoot issues like catalyst deactivation and reactor instability, and improve process reliability. Through expert insights and real-world case studies, you’ll enhance decision-making, stay updated on the latest advancements, and gain practical skills to boost efficiency and profitability in your hydrocracking operations.

DAY 1

  • Hydrocracking schemes
  • Product properties
    • Types of reactions and kinetics
    • Kinetics: HDN, HDS, Hydrogenation
    • Reaction Mechanism – Normalisation
  • Catalysts
    • Composition – Hydrogenation function – Acidity – Amorphous – Silica-Alumina – Zeolites
    • Properties of catalysts (e.g. SA, PV, MPD, strength etc)
  • Catalyst manufacture
    • Support – Zeolite – Extrusion – Calcination – Impregnation – QC & Analyses
  • Commercially available hydrocracking catalysts
    • Topsoe
    • ART
    • Axens
    • Criterion / Shell
  • Petrogenium

DAY 2

  • Feedstocks
    • Type
    • Contaminants
  • Catalyst handling
    • Reactor loading
    • Presulphiding procedures
    • Unloading
  • Catalyst testing
    • Best Practices pretest
    • WABT Temperature profile
    • WHSV
    • Recycle cutpoint Pressure
    • Gas to oil ratio
    • Critical Measurements
  • Calculations
    • Conversion
    • Hydrogen consumption
    • Normalizations of WABT’s

DAY 3

  • Corrosion
    • High-temperature
    • Aqueous
    • Wash-water injection to prevent corrosion
  • Safety aspects
    • Catalysts
    • H2S
    • Polycyclic Aromatics
    • NH3
    • Sulphiding Compounds
    • Ni(CO)4
  • Troubleshooting
    • Reasons for malperformance
    • How to identify/rectify malperformance
    • Invitation to tender/Technical offer preparation
    • How to prepare a technical forecast based on pilot plant data

Programme

DAY 1

  • Hydrocracking schemes
  • Product properties
    • Types of reactions and kinetics
    • Kinetics: HDN, HDS, Hydrogenation
    • Reaction Mechanism – Normalisation
  • Catalysts
    • Composition – Hydrogenation function – Acidity – Amorphous – Silica-Alumina – Zeolites
    • Properties of catalysts (e.g. SA, PV, MPD, strength etc)
  • Catalyst manufacture
    • Support – Zeolite – Extrusion – Calcination – Impregnation – QC & Analyses
  • Commercially available hydrocracking catalysts
    • Topsoe
    • ART
    • Axens
    • Criterion / Shell
  • Petrogenium

DAY 2

  • Feedstocks
    • Type
    • Contaminants
  • Catalyst handling
    • Reactor loading
    • Presulphiding procedures
    • Unloading
  • Catalyst testing
    • Best Practices pretest
    • WABT Temperature profile
    • WHSV
    • Recycle cutpoint Pressure
    • Gas to oil ratio
    • Critical Measurements
  • Calculations
    • Conversion
    • Hydrogen consumption
    • Normalizations of WABT’s

DAY 3

  • Corrosion
    • High-temperature
    • Aqueous
    • Wash-water injection to prevent corrosion
  • Safety aspects
    • Catalysts
    • H2S
    • Polycyclic Aromatics
    • NH3
    • Sulphiding Compounds
    • Ni(CO)4
  • Troubleshooting
    • Reasons for malperformance
    • How to identify/rectify malperformance
    • Invitation to tender/Technical offer preparation
    • How to prepare a technical forecast based on pilot plant data

REGISTRATION

Course name:Hydrocracking
Course date:TBD
Delegate Details
Cancellations & Substitutions:

If you are unable to attend the course you can make a substitution. All substitutions and name changes must be received in writing by mail or e-mail no later than one week before the first course date. For cancellations received in writing after the course fee is paid and no later than 21 days before the course start date, Petrogenium will issue a credit note to be considered as a down payment for any Petrogenium courses during next 12 months. For cancellations received after 21 days before the course start date, the course material will be sent but no fees will be refunded.
Programme Changes:

The course content may be subject to changes due to unforeseen circumstances. Petrogenium reserves the right to change the venue and/or lecturers, and to cancel the course, notifying the registrant 30 days before the first course date. Petrogenium accepts no responsibility for any loss or damage to property belonging to, nor for any personal injury incurred by, attendees at our training courses, whether within the training course venue or otherwise.